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Still, it’s possible to weld thin sheet metal using the MIG (GMAW), TIG (GTAW), and stick (SMAW) processes. But MIG and TIG provide the best results. This article will teach you how to weld thin gauge metal using each arc welding process and present the common pitfalls beginners make.
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Identify the type of stainless steel you want to weld. Stainless steel is composed of iron (Fe), Carbon (C), and Chrome (Cr). The fundamental element is iron, but chromium makes steel stainless. Or this, the minimum proportion of chromium must be 11.5%.
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You have to weld thin gauge sheetmetal much differently than you would heavier plate, even in the 1/8" range. You must weld a series of spot welds, with each one overlapping the last. I try to overlap by a 1/3 to 1/2 on each successive weld.
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